Bulk Cable & Cable Assemblies
SINBON’s in-house bulk cable factory is set to offer all bulk cables which are tested rigidly and certified to meet customers’ requirements as well as lower the cost upon their concerns. We are now developing the several specific materials used in bulk cables.
SINBON’s specialized and experienced cable engineering team offers customers with bulk cable design services and technical support. In the initial product development stage, our project team comprised a group of cross-functional members will work collaboratively with the customer to identify product requirements. From cable structure design, plastic compound to over-mold design, our project team strives to develop an optimum customized solution.
Together with SINBON’s flexible supply chain management, we’re able to satisfy both high-volume low-mix, or low-volume high-mix cable demands for such as IT, medical, and industrial control fields.
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Data Capture
With our specialized capabilities, SINBON designs and produces superior-quality cables / PCBA that conform to the demands of data capture products, such as the required levels of cables with high bending strength and pulling resistance…etc.
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- Design Straight / Coil Cable (including mechanical, cable internal construction)
- Strengthen SR (strain relief) against pulling force and bending cycles
- Strengthen connection between housing and SR by adjusting the portion of different materials
- Adopt over-molding method for switch assembly
- Adopt vacuum device and programmable control to fix switch
- Integrates Cable and PCB assembly
- Comply with FCC & CE
- Pass EMI & ESD tests
- Knowledge of compound control
- Bulk cable Design
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Energy Distribution
SINBON has years of experiences in manufacturing spider cables that require efficient assembly and testing processes, which in turns facilitate saving costs for customers. Besides, SINBON also provides reliable solutions for the outdoor-used cables so that the customers can have their products durable for the harsh environment.
- Efficient assembly processes
- Stable crimping and splicing quality
- UV- , oil- and solvent-resistant and flame-retardant
- Withstanding temperature down to -40℃
- Able to meet UL cold impact test requirements
- Waterproof at IP67 level
- In-house tooling and molding design
- Customized overmold design to best fit the installation environment
- Capabilities in injecting various types of resins
- High pressure injection for large overmold
- Good bonding performance between different plastics
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Automation and Control
As the wires or cables sometimes have to be pulled or bended, due to some mechanical restraints, to fit into the control cabinets, many customers have strict requirements on the pulling force and the bending cycles of the cables. The good news is SINBON is very capable to meet these needs.
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High voltage and flame-retardant
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Waterproof at IP67 level
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Superior bending and pulling performance
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In-house tooling and molding design
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Customized overmold design to fit customers’ mechanical requirements
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Capabilities in injecting various types of resins
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High pressure injection for large overmold
- Good bonding performance between different plastics
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Construction and Transportation
Understanding that most of the time the cables are used for off-road applications, SINBON ensures the cables are of high quality reliability level, and we are confident that the customers’ product performance will not be degraded under the frequent vibration, bending and pulling environment.
- Stable crimping and splicing quality
- Superior bending and pulling performance
- UV- , oil- and solvent-resistant cable
- Withstanding temperature down to -40degC
- Waterproof at IP67 level
- In-house tooling and molding design
- Customized overmold design to fit customers’ mechanical requirements
- Capabilities in injecting various types of resins
- High pressure injection for large overmold
- Good bonding performance between different plastics
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Marking and Image Coding
Similar to the needs by the customers in the Automation and Control field, SINBON ensures the wires and cables have the best pulling and bending performance so that customers find it easy to install these components into their equipments without worries.
- Capability in simplifying cable specifications and assembly processes
- Stable crimping and splicing quality
- Superior bending and pulling performance
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Medical
SINBON offers medical filed’s customers with high stability and reliability solutions. Diagnostic Imaging and Patient Monitoring are two main segments of our products.
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Knowing our customers to have hassle while connecting harness to cabinets, which frequently happen as assembly mistakes, having waste on materials, high assembly cost, low efficient and poor quality control. SINBON therefore offers customized harness assembly service which will directly solve the customer’s fact problem. Our harness assembly service is based on customer’s instructions, from assembling in order, doing pin to pin design, standardizing length and cabling, to finally having a clear mark on the term. and bring the following advantages:
- Saving Assembly time
- Fool-proof measurement
- Avoiding assembly mistakes
- Better product quality and
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SINBON provides SPO2 sensor solutions, which include reusable, disposable, and extension cables that is compatible with different oximeter.
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SINBON provides ECG cable solution that is compatible with different patient monitors, as well as defibrillators.
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- Use as signal and control cable, for data transmission application which includes coaxial cable, flat cable, Ethernet cable , D-sub cables, USB cable, etc.
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- Include internal power cable, power cord and hi-voltage cable
- Meet different AC/DC power supply requirement
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3C/IT
Our cable products, not only produce power and data transmitting cables for mobile phones, network and computer peripheral, and also provide multi-functional cables as well. Through various interfaces, protocols and wire criterion, we are able to simplify and integrate the power supply and signal transmission lines into one multi-interfaces cable.
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Cables for data transmitting, like LAN cable, USB Cable, HDMI Cable…etc.
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TV related cables, like LVDS cable for LCDTV and HDTV, DVI Cables, RGB Cables…etc.
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Cables Assembly for air-conditioning, refrigerator, and washing machine…etc.
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Sports & Leisure
We supply cable assembly products for international massage chairs and mega amusement machine providers.
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- Cables for massage chair, internal harness for mega amusement chair
- Design Straight / Coil Cable (including mechanical, cable internal construction)
- Strengthen SR (strain relief) against pulling force and bending cycles
- Pass EMI & ESD tests
- Open short test
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Vehicle/Automotive
In automotive industry, O2 Sensor Cable is our main product with patent technology. We also recognized by some prominent international automotive electronics providers.
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- Automobile application
- Crimping patent in Japan, Germany, China, Taiwan
- Help determine if the air fuel ratio of a combustion engine is rich or lean in real time
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Solar
Our main concern is with the function of power efficiency, lifecycle and environmental resistance. We aim to provide customers reliable and high quality products. SINBON’s solar cable, which is currently approved by the world’s 1st tier solar manufacturers, and has features of being waterproof, UV-resistance and long lifecycle.
If you have further requests, please e-mail to marketing@sinbon.com
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Lighting Solution
Recently, as the demand for illuminant products is gradually increasing, the market for lighting is also on the rise. SINBON possesses complete vertical integration services in lighting solution assembly. From fluorescent tube purchases, cable assembly, to spot soldering, we are the One-Stop-Shopping source for backlight units and panels. Moreover, we also provide assembly services for LED lighting products. With numerous products on the market, chances of LED are used in almost everywhere. From inner decoration lights, emergency lights, to outdoor traffic lights, signboard, etc., these applicaions goes on and on. In the future, we will continue to enhance our product and service offering to customers in the lighting industry.
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Wind Energy
In green energy field, we can also provide international or domestic certified bulk cables according to the industrial applications and customer requirements. And as a world-class cable assembly supplier, we have advanced assembly techniques, strict quality management system and complete test and verification equipments and solutions. Since year 2002, we have begun providing cable assembly service to worldwide wind turbine manufacturers. Our product has a wide range of functions which include electrical transferring and connecting, data transferring, signal detecting and broadcasting and many other special cable harness. For wind energy industry, we have a complete product solution covered with design and selecting of bulk cables, connectors, accessories, assembly techniques, and test and verifications, which provides high values to our customers. Product Categories are listed as follows:
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Control cables are classified into single-core and multi-core wire, and are used in data transmission, reception, signal transmission and detection, and low voltage switch. It has been widely applied inside of the wind control systems, such as main control cabinet, top controller, power converter and pitch controller.
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Data cables are used in data transmission. It is usually assembled with different kinds of connectors like D-sub connectors, circular connectors, and rectangular connectors … etc. It has been widely used inside of wind control systems and connection between units of wind turbine. Due to stability and fast of transmission, control cables have high performance in avoiding electromagnetic shielding and signal interference.
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Bus cables are designed for environment of wind turbine and use digital signal transmission to enhance precision of measurement and control.
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Power cables are used in transmitting high and middle voltage. It has the mechanical requirements because of that it could be fixed or movable installed. Beside flexibility and twistability, power cables also can satisfy different working temperature, flame-retardant and UV-resistance. It is mainly applied in power transmission among units in tower and control cabinet.
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Industrial network cables are used in industrial applications such as automation, control and data acquisition. It comply with EIA/TIA category 5 & 6 specifications.
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The product features include reducing power consumption, great electric conductivity, long lifecycle, maintenance-free, well-shaped, and easy to assemble. We can provide customized dimension in length, width, thickness, hole shape, or adding PVC sleeves…etc.
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Knowing our customers to have hassle while connecting harness to cabinets, which frequently happen as assembly mistakes, having waste on materials, high assembly cost, low efficient and poor quality control. SINBON therefore offers customized harness assembly service which will directly solve the customer’s fact problem. Our harness assembly service is based on customer’s instructions, from assembling in order, doing pin to pin design, standardizing length and cabling, to finally having a clear mark on the term. and bring the following advantages:
- Saving Assembly time
- Fool-proof measurement
- Avoiding assembly mistakes
- Better product quality and
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We can provide optical fiber products to our customer.
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We help customers purchase accessories in wind turbine such as D-sub connectors, heavy duty connectors, lugs, cable glands, cable markers, and cable ties … etc.
